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Radio Frequency Welding of Inflatable PVC, Radar Reflective Navy Target Balloon for Military Application

(click on thumbnail to enlarge)

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Custom Fabrication of Inflatable PVC,
Radar Reflective Navy Target Balloon
for Military Application
Custom Fabrication of Inflatable PVC, Radar Reflective Navy Target Balloon for Military Application

Target Balloon Radar Test

Killer Tomato

No more salad oil and aluminum chaff and no more 5” 38 brass shell casings for sea anchors: the Killer Tomato Target Balloon is now ECO-friendly and has joined the 21st century. APPF Inc. began manufacturing Navy Gunfire Target Balloons over a decade ago after purchasing the equipment and tooling to make Killer Tomato style target balloons from the originator, American Polyvinyl. During the last 10 years we redesigned the original 1963 Killer Tomato target balloon, known then as BUSHIPS No. 632-A-SK588, to meet the requirements of today’s fleet. Today’s MK2 target balloon includes features that simplify use, improve radar signature, and an integrated recovery system makes the MK2 more environmentally friendly.

Our radar reflective model, NSN 6920 MK2, holds station in rough seas by means of an integrated drogue chute that automatically self-deploys on launch. This characteristic eliminates the need to rig a separate sea anchor, as is necessary with all other models. Elements of APPF target balloons are covered by US Patent 6,592,416 B1 & 7,932,850 B1.

The integrity of each Navy target balloon depends on our renowned RF welding processes. Because of our dedication to quality and performance, we use only the latest technology and welding procedures, allowing customers like the Navy to rest assured that they'll always receive sound and reliable plastic welding work.

To learn more about the process behind our Navy gunfire target balloons and other exemplary RF welding projects, please see below for details or contact us directly.

RF Welded Target Balloon Specifications

Product DescriptionAPPF has been manufacturing these air inflated radar reflective PVC target balloons with integrated drogue chute, used by the U.S. Navy.

Capabilities Applied/ProcessesRF Welding

Equipment Used to Manufacture Part20 KW Long Bar Sealers
4KW Valve Sealing Machines
10KW RF Sealer-Computer Controlled
  • Rotary Table

Overall Part DimensionsInflated Size: 14' x 14' x 14'
Shipping Size: 24" x 12" x 18"
25' Floating Trip Line

Tightest Tolerances±1/2"

Material Used12 Mil PVC
Stainless Steel "D" Rings

Equipment IncludedOne (1) Navy Target Balloon
Instruction Sheet
Cable Tie to Close Fill Tube After Inflation
Repair Kit
  • 4oz Can of PVC Cement
  • 1 Square Yard of 12 mil PVC Material
25' Trip/Recovery Line (Includes Float)

Optional EquipmentGas or Electric Leaf Blower
  • To Inflate Balloon

FeaturesInternal Reflector Generates 13.2 sq ft of Maximum Effective Radar Cross Section in the X or 3CM Band

One Piece Integrated Drogue Chute
  • Easy to Set-Up and Launch
  • Drogue Chute Automatically Deploys
Can be detected 10+ miles away depending on sea state

U.S. Patent Numbers:
6,592,416 B1
7,932,850 B1

Inspection PerformedU.S. Navy

Estimated Product Weight60 lbs.

Industry for UseMilitary & Civilian

Turn Around TimeIn Stock
Larger Orders Require 4-6 Weeks

PackagingIndividual Cardboard Boxes

Delivery LocationFOB our Factory in Garden Grove, California

Standards MetCustomer supplied print, 2D CAD Drawing
MIL-I-45208A Inspection System
QA-1001
Berry Amendment, Buy American

Product NameNSN-6920-MK2

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